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Plant Reliability & Maintenance

Uptime you plan for, not pray for.

Move from reactive firefighting to a reliability-centered maintenance program measured in OEE, MTBF, and unplanned downtime.

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Overview

Plant Reliability & Maintenance is for operations where downtime is a way of life and maintenance is a cost center nobody trusts. We rebuild the program around criticality: which machines actually matter, how they fail, and what to do before they do.

The engagement leaves you with a living PM/PdM schedule, a CMMS your team actually uses, and reporting that turns maintenance from a reactive cost into a planned one.

What's included

  • Criticality & failure-mode analysis
  • Preventive & predictive maintenance plans
  • CMMS setup & spare-parts strategy
  • OEE & downtime reporting

What you walk away with

  • A criticality-ranked asset register and failure-mode analysis
  • Preventive and predictive maintenance schedules that stick
  • A CMMS configured with the right work-order flow
  • OEE and downtime reporting leadership can act on
How it works

The engagement, step by step.

  1. 01

    Baseline & criticality

    Asset register, downtime history, and a criticality ranking of equipment.

  2. 02

    Failure-mode analysis

    FMEA on the assets that drive downtime, with PM/PdM actions mapped to each mode.

  3. 03

    CMMS & spares

    Configure the work-order flow and set the spare-parts strategy for critical items.

  4. 04

    Reporting & handoff

    OEE and downtime dashboards plus a review cadence to hold the program.

Ideal for
  • Plants where unplanned downtime drives the schedule
  • Maintenance teams working reactively with no trusted data
  • Operations about to invest in equipment reliability needs to protect

Let's talk about Plant Reliability & Maintenance.

Book a 30-minute discovery call, or send details on what you're working on and we'll come back with a scope.

Book a discovery call Contact AIR GP